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W W Thayer Company
1444 Hoelzer Court
Pacific, MO 63069

1-844-322-5729
 

Material Handling - Schmalz

Schmalz Vacuum Lifters, Schmalz Vacumaster Comfort Vacuum Lifters

Schmalz Vacuum Lifts VacuMaster Comfort Photo

Schmalz Vacuum Lifts VacuMaster Comfort


The standard fittings are complemented in the VacuMaster Comfort by additional features. Ergonomic operation at the push of a button is integrated in the control element. For example, horizontal and vertical swivelling, as well as movement up and down, can be controlled that way.

The fittings also include an electromagnetic valve with two-hand-vacuum-off-actuation and a regulated vacuum generator in the form of a pump with automatic energy saver. Delivery includes a chain hoist; alternatively, a chain hoist with frequency control can be used.

Workpieces can be optionally swivelled by 90 or flipped over by 180 with the VacuMaster Comfort. The device is appropriate for a burden of 125 to 750 kg.

Construction, Function and Performance of the VacuMaster

Functionality:
  • Long lifetime due to extremely robust construction
  • Individual adaptation of the device with compact modular system
Safety:
  • Audible warning in the case of power failure
  • Large vacuum reservoir
  • Unique manual slide valve prevents incorrect operation
  • Clearly visible manometer
  • Highly availability due to maximum reliability
Ergonomy:
  • Easy handling thanks to low intrinsic weight
  • All controls easily accessible
  • Compliance with the latest ergonomic knowledge protects user's health
Technical Data

Horizontal Handling
schmalz vacuum lifts

Swivelling Workpieces by 90
schmalz vacuum lifts 1

Turning Workpieces by 180
schmalz vacuum lifts 2

VacuMaster - Comprehensive Basic Configuration
  • Extremely versatile vacuum lifting device
  • Pump size, operator-handle length, suction pads, main and cross beam can be selected to match specific applications
  • Main beam with integrated vacuum reservoir and distributor
  • Ergonomic operator handle
  • Electronic warning device, non-return valve
  • Optionally with 90 swivelling or 180 turning of the load
A Modular System for Optimal Adaptation

schmalz vacuum lifts 3
  • 1. Operator handle
  • 2. Manual Slide Valve
  • 3. Basic Module
  • 4. Vacuum generators
  • 5. Main beam
  • 6. Cross beam
  • 7. Suction pad connection
  • 8. Suction Pads
  • 9. Chain hoists
  • 10. Cranes

schmalz vacuum lifts 4 1. Ergonomic Operator Handle
  • Fatigue-free work thanks to the ergonomic arrangement of all control elements
  • Easy operation because all main controls are mounted directly on the handle
  • Individual handle lengths to mach the maximum workpiece dimensions
schmalz vacuum lifts 5 2. Unique Manual Slide Valve
  • Incorrect operation prevention by non-pinching locking element
  • Easy operation, even when wearing gloves
  • Double actuation prevents inadvertent dropping of the load
schmalz vacuum lifts 6 3. Basic Module With Integrated Functions
  • Extremely insensitive to dirt
  • Components protected by robust sheet-metal cover
  • Easy operation thanks to easily legible, integrated meters
  • Vacuum generator easily accessible for maintenance
schmalz vacuum lifts 7 4. Long-Life Vacuum Generators
  • Pump size can be selected to match the properties of the workpiece
  • Regular vacuum generators, pump with energy-saving function (comfort model)
  • Country-specific voltages in the range 200-575 V, 50/60 Hz available
schmalz vacuum lifts 8 5. Aluminum main beam with integrated vacuum reservoir and distributor
  • Fast gripping of workpieces thanks to the large integrated vacuum reservoir
  • Load is not dropped even in the case of a power failure
  • Compact design due to integrated vacuum distributor
  • Corrosion-resistant
schmalz vacuum lifts 9 6. Lateral Cross Beam
  • Use of modern technical plastic material
  • Easy sliding of the cross beam and the suction pads without scratching
  • Low intrinsic weight
  • Tested functionality and high reliability
schmalz vacuum lifts 10 7. Suction-Pad Connection
  • Use of modern technical plastic material
  • Easy sliding of the cross beam and the suction pads without scratching
  • Low intrinsic weight
  • Tested functionality and high reliability
schmalz vacuum lifts 11 8. Suction Pads
  • Large Range of Suction Pads
  • Individual adaptation of the suction pads to the size and weight of the workpiece
  • Suction plates SPU for lifting workpieces with smooth surfaces
  • Suction plates SPK for lifting workpieces with structured surfaces such as checker plates
schmalz vacuum lifts 12 9. Chain Hoists
  • High safety level thanks to low voltage on the controls
  • Long operating lifetime thanks to limit switches
  • Precise and careful positioning thanks to two-speed control
  • Fast working thanks to high lifting speeds
  • Optionally with frequency regulation for very precise positioing, particulary suitable for handling fragile parts or for assembly operations.
10. Crane Systems
  • Designed specifically for use with VacuMaster
  • High mobility thanks to low moving mass
  • Optimized overall height, can also be used in head-rooms
  • Perfect power connections (electricity, compressed air, vacuum)
  • Suitable for heavy loads, optionally available with electrically driven movement of the trolly and crane and electric swiveling

Crane Systems and Cranes
schmalz vacuum lifts 13 Suction-Pad Disconnection The valve for deactivating individual suction pads or beams simplifies the handling of workpieces of verying shapes and sizes.
schmalz vacuum lifts 14 CEE Plug CEE plug and coupling for quick disconnect of power to the vacuum lifting device
schmalz vacuum lifts 15 Parking Feet Parking feet for preventing damage to the suction pads.
Suspension Eye - Suspension eye for horizontal alignment of the lifting device VacuMaster
schmalz vacuum lifts 16 Chain Hoists
  • High safety level thanks to low voltage on the controls
  • Long operating lifetime thanks to limit switches
  • Precise and careful positioning thanks to two-speed control
  • Fast working thanks to high lifting speeds
  • Optionally with frequency regulation for very precise positioning, particularly suitable for handling fragile parts or for assembly operations
schmalz vacuum lifts 17 Loading and unloading a CNC Punching and Nibbling Machine with the VacuMaster Basic/Comfort This application shows a complete vacuum handling system comprising a VacuMaster Comfort vacuum lifting device and a slewing wall crane loading a CNC punching and nibbling machine with raw sheet-metal.






Manufacturer Machine Model Stock Number
Schmalz
VacuMaster Comfort
00001440
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